Overview

　　The Guanshengtai semi-automatic water purifier filter assembly machine is a specialized piece of equipment designed for the semi-automatic assembly of water purifier filter cartridges (including PP cotton filter cartridges, activated carbon rod filter cartridges, composite filter cartridges, RO membrane filter cartridges, etc.). The equipment integrates multiple processes such as automatic end cap feeding, automatic sealing ring installation, filter cartridge positioning, end cap pressing, hot melt welding or adhesive curing, and airtightness testing. Manual assistance is used for filter cartridge feeding and finished product unloading, while the equipment automatically completes key actions such as end cap pressing, welding, and testing. The assembly speed can reach 120-300 pieces/hour, which is 3-5 times more efficient than traditional purely manual assembly.

　　Equipment Details:

　　Model Number: GST-WJ019A

　　Sizes: L90*W84*H175(cm)

　　Production Capacities: 4pcs/min

　　VOLTAGE:220V

　　POWER:1KW

　　Customized Support: Yes

　　Core Advantages:

　　Automatic End Cap Pressing: Utilizing a servo pressing system and precision positioning fixtures, the end cap pressing depth accuracy can reach ±0.1mm. Real-time pressure monitoring during the pressing process ensures that the end caps are positioned correctly without tilting or damaging the filter cartridge.

　　Automatic O-ring Installation: Equipped with an automatic O-ring feeding and expansion installation mechanism, the O-rings are precisely fitted into the designated slots on the end caps or filter cartridges, ensuring proper installation without twisting or omissions.

　　Optional Hot-Melt Welding/Glue Bonding: Depending on the filter cartridge structure and material, either hot-melt welding or glue bonding can be used to permanently fix the end caps to the filter cartridge. Hot-melt welding utilizes a constant-temperature heating system, ensuring precise control of welding temperature and time, resulting in uniform and strong welds. Glue bonding features a precision dispensing system, allowing for adjustable glue dosage and preventing glue overflow.

　　Online Airtightness Testing: An integrated airtightness testing module uses a pressure decay method to test the airtightness of the assembled filter cartridges. The test pressure and holding time are settable, automatically determining pass/fail status, and automatically separating defective products to ensure reliable filter cartridge sealing performance.

　　Multi-type compatibility: By changing the positioning fixture, pressing mold, and hot-melt welding head, it can adapt to filter cartridges of different specifications (length 100-500mm, diameter 50-150mm) and structures. Changeover time can be controlled within 15 minutes, meeting the needs of multi-variety production.

　　Cleanroom design: The entire machine uses a SUS304 stainless steel frame and tabletop, which is smooth and easy to clean. All parts in contact with the filter cartridges are made of clean materials to avoid contamination and meet drinking water safety standards.

　　Parameter and formula management: Using a PLC and touch screen human-machine interface, parameters such as pressing depth, welding temperature/time, and detection pressure can be set and multiple product formulas can be saved for one-click recall during changeover.

　　Safety protection: Equipped with dual start buttons, an emergency stop switch, and a protective light curtain, the machine automatically stops when the protective cover in the pressing area is opened, ensuring comprehensive operator safety.

　　Applicable Scenarios: Widely applicable to semi-automatic assembly operations of water purifier filter cartridges in manufacturing (household water purifier filter cartridges, commercial water purification equipment filter cartridges, industrial water treatment filter cartridges), water treatment consumables processing, and filter cartridge OEM production. Guanshengtai's semi-automatic water purifier filter cartridge assembly machine, with its efficient, precise, and clean assembly performance, helps water purifier filter cartridge manufacturers achieve semi-automatic upgrades in their assembly processes, effectively improving production capacity and product consistency.