Overview

　　The Guanshengtai Fully Automatic Computer-Controlled Syringe Assembly Machine is an advanced production line designed for the fully automated assembly of disposable sterile syringes (including standard, threaded, two-piece, offset needle, screw-type, and insulin syringes). The machine integrates an automatic feeding system, a multi-axis servo robotic precision assembly unit, a silicone oil spraying device, an online vision inspection system, and an automatic unloading and counting packaging module. The entire line achieves one-stop fully automated assembly from bulk parts to finished syringes, with a production speed of 120-230 syringes/minute (depending on specifications), effectively replacing traditional manual and semi-automatic assembly operations.

　　Technical parameters:

　　Model Number: GST-ZSQ104A

　　Sizes: L2200*W1600*H2000(mm)

　　Production Capacities: 2-station: 1,200 pcs/h; 4-station: 2,400 pcs/h

　　Power (Output): 4.5KW

　　Customized Support: Yes

　　Core Advantages:

　　Fully Computerized Closed-Loop Control: Utilizing a Mitsubishi Programmable Logic Controller (PLC), frequency converter, and high-resolution touchscreen human-machine interface, the machine enables centralized setting and real-time monitoring of all line operating parameters. Multiple product formulas can be stored in the system and switched with a single click during product changeovers, significantly reducing setup time.

　　Multi-station collaborative assembly: The equipment adopts rotary multi-station platform technology, combined with a high-precision divider to achieve precise station repositioning. Multi-axis servo robots collaboratively complete complex processes such as plastic tube arrangement, silicone assembly, lower cap installation, cap tightening, and push rod insertion, completing the precision assembly of all syringe components in one operation.

　　High-precision online inspection: Integrating a CCD vision inspection system and high-precision photoelectric sensors, it monitors key dimensions such as piston installation depth, push rod insertion position, and needle assembly accuracy in real time. Defective products are automatically rejected, ensuring 100% product qualification. The vision system is based on industrial vision algorithms such as template matching and edge detection, ensuring stability and reliability.

　　Uniform and controllable silicone oil spraying: Equipped with a precision silicone oil spraying device, it uses micro-atomizing nozzles to quantitatively spray the inner wall of the syringe tube. The oil volume can be precisely adjusted, ensuring smooth push rod sliding and no oil droplet accumulation, improving syringe performance.

　　High-Cleanliness Production Guarantee: The entire machine adopts a SUS304 stainless steel frame and a fully enclosed production line design. The assembly area meets the requirements of a Class 100,000 clean environment, allowing operation within medical device cleanrooms and fully complying with GMP and ISO13485 medical device quality management system standards.

　　Multi-Specification Flexible Compatibility: By changing the track mold and positioning fixtures, it can quickly adapt to various syringe sizes such as 1ml, 2ml, 3ml, 5ml, 10ml, 20ml, and 50ml, compatible with different structural types, offering multiple uses and flexible production changeovers.

　　Data Traceability and Networking: Equipped with a standard industrial Ethernet interface, it supports MES system integration, automatically collecting and uploading data on batch output, pass rate, defect type distribution, and key process parameters, fully meeting the traceability requirements of the medical device production quality management system.

　　Safety Protection and Abnormal Shutdown: Equipped with sensors for each workstation's position detection and material shortage automatic shutdown, it automatically shuts down and triggers audible and visual alarms when there is no material or material jamming, preventing empty runs and equipment damage, and ensuring continuous and stable operation.

　　Applicable Scenarios: Widely applicable to large-scale, standardized automated assembly production in fields such as medical device manufacturing (disposable syringes, pre-filled syringes, insulin syringes, self-destructing syringes), veterinary consumables (veterinary syringes), and medical consumables export processing. Guanshengtai's fully automated computer-controlled syringe assembly machine, with its efficient, precise, and clean automation performance, helps medical device manufacturers achieve a comprehensive automation upgrade of the syringe assembly process, effectively reducing labor costs and improving production capacity and quality consistency.