Overview

　　The Guanshengtai Waste Liquid Tank Cap Automatic Assembly Machine is a specialized piece of equipment designed for the fully automated assembly of all components of waste liquid collection tank caps. The machine integrates automatic cap base feeding, automatic sealing gasket installation, exhaust valve assembly, inner plug pressing, outer cap screwing and locking, finished product inspection, and automatic unloading. The entire line achieves one-stop fully automated assembly from bulk parts to finished caps, with a production speed of 600-1200 pieces/hour, effectively replacing traditional manual assembly operations.

　　Technical parameters:

　　Model Number: GST-FYTG103A

　　Sizes: L1800*W1550*H2100(mm)

　　Production Capacities: 15pcs/min

　　VOLTAGE:220v

　　Power (Output): 3KW

　　Customized Support: Yes

　　Core Advantages:

　　Precision Assembly of Multiple Components: The equipment adopts a multi-station collaborative platform. Each component completes orientation, assembly, pressing, and screwing processes at an independent station, sequentially completing sealing gasket installation, exhaust valve assembly, inner plug pressing, and outer cap locking. All stations operate synchronously, ensuring a stable and efficient assembly cycle.

　　Precise Sealing Gasket Installation: Equipped with an automatic sealing gasket sorting and pressing mechanism, the sealing gasket is precisely embedded into the sealing groove of the cap, ensuring adequate pressing depth and no skewing, guaranteeing reliable sealing performance of the finished cap.

　　Automatic Exhaust Valve Assembly: Utilizing a dedicated feeding and orientation device, the exhaust valve assembly is accurately installed into the preset hole on the lid, ensuring a secure and stable fit and guaranteeing proper one-way exhaust function.

　　Servo-Driven Cap Locking: Employing a servo-driven capping mechanism, the tightening torque can be precisely set and controlled, ensuring the outer cap and lid base are locked in place without loosening. This also prevents excessive torque that could cause lid cracking or stripping, suitable for assembling lids made of various plastic materials.

　　Inner Plug Press-In Detection: The inner plug pressing mechanism is equipped with pressure and position detection sensors, providing precise and controllable pressing depth and accurate position judgment, effectively preventing defects such as missed installation, incomplete pressing, or lid damage.

　　Multi-Specification Compatibility: By changing the positioning fixture, feeding track, and capping clamp, it can accommodate different sizes and styles of waste liquid lids, allowing for flexible and convenient production changes.

　　Robust and Durable Materials: The entire machine adopts a combination structure of thickened steel frame and stainless steel tabletop, ensuring stable operation and vibration resistance, suitable for 24-hour continuous operation in workshops.

　　Easy to operate: Utilizing a PLC and touchscreen human-machine interface, parameters for each workstation can be set intuitively, operating status can be monitored in real time, multiple recipes can be stored and recalled with one click, and ordinary workers can become proficient in operation after simple training.

　　Applicable scenarios: Widely applicable to large-scale, standardized automated assembly production in fields such as medical waste liquid collection consumables manufacturing (waste liquid collection bucket lids, negative pressure drainage bucket lids), laboratory consumables (waste liquid container lids), industrial waste liquid packaging (chemical waste liquid bucket lids), and environmental sanitation consumables. Guanshengtai's waste liquid bucket lid automatic assembly machine, with its efficient, precise, and reliable sealing assembly performance, helps waste liquid collection container manufacturers achieve automated upgrades in the lid assembly process, effectively reducing labor costs and ensuring consistent lid sealing function.