Overview

　　The Guanshen automatic trouser hanger assembly machine is specialized equipment designed for the fully automated assembly of trouser hangers (comprising components such as hooks, left and right clamp bodies, torsion springs, and hinge pins). The system integrates automatic feeding of hook bases, automatic sorting and feeding of clamp bodies, automatic supply and orientation of torsion springs, automatic press-fitting of hinge pins, and inspection and unloading of finished products. It achieves a seamless, fully automated assembly process—transforming bulk components into finished hangers—at speeds ranging from 1,800 to 3,600 units per hour, effectively replacing traditional manual assembly methods.

　　Key Advantages:

　　Coordinated Multi-Component Assembly: Utilizing a high-precision multi-station rotary table or linear assembly platform, the system performs orientation, pre-assembly, pressing, and locking at independent stations. Precise, synchronized coordination between stations is achieved via cam indexers or servo systems, ensuring stable and efficient assembly cycles.

　　Precision Torsion Spring Orientation and Assembly: Torsion springs are automatically sorted and oriented using a specialized vibratory bowl feeder and orientation mechanism. During assembly, guide sleeves and press heads accurately insert the spring legs into the corresponding holes on the hook and clamp bodies, ensuring correct orientation, proper seating of the legs, and reliable spring tension.

　　Precision Hinge Pin Press-Fitting: Equipped with a servo-driven press-fit mechanism and precision guide fixtures, the machine accurately presses hinge pins into the hinge holes of the hooks and clamp bodies. Press-fit depth is controlled within ±0.1mm, ensuring the clamp bodies open and close smoothly without jamming or loosening.

　　Automated Feeding System: Dedicated vibratory bowl feeders and linear vibratory tracks are used to sort and feed components such as hooks, clamp bodies, torsion springs, and hinge pins. Ample hopper capacities and long intervals between refills ensure continuous, stable equipment operation.

　　In-line Inspection and Rejection: Sensors detect component presence at each station, and press-force monitoring devices are employed. The system features multiple error-prevention functions—including alarms for material shortages, detection of missing torsion springs, and verification of hinge pin press-fit depth—while automatically separating defective units to guarantee a high finished-product pass rate.

　　Multi-specification Compatibility: By swapping out vibratory bowl tracks, positioning jigs, and press-fitting molds, the machine accommodates various sizes and styles of trouser hangers (including mini, standard, and combo trouser/skirt hangers), ensuring flexible and convenient product changeovers.

　　Clean and Safe Design: The machine features an enclosed protective housing or safety light curtains to isolate moving parts and ensure operator safety. It is equipped with an emergency stop button and overload protection for rapid response to abnormal conditions.

　　User-friendly Operation: Controlled by a PLC with a touchscreen HMI, the system offers real-time operational monitoring and intuitive parameter settings; a recipe storage function supports quick switching between product types.

　　Application Scenarios:

　　Ideal for large-scale, standardized automated assembly in sectors such as the manufacture of household goods (plastic, PVC-coated, and trouser/skirt hangers), garment accessory processing (hanger component assembly), and home product manufacturing. With its efficient, precise, and stable performance, the Guanshentai automatic trouser hanger assembly machine helps manufacturers automate their assembly processes, effectively reducing labor costs while boosting production capacity and product consistency.

　　Technical parameters:

　　Model Number: GST-WJ009A

　　Voltage: 220V AC 50HZ

　　Air pressure: 0.4-0.6MPA

　　Working efficiency: 10-20/minute

　　Dimension: L2600*W1800*1500H

　　Customized Support: Yes