Overview

　　The Guanshentai Automatic Pharmaceutical Light Inspection Machine is a high-speed system designed specifically for the automated inspection of visible foreign matter and cosmetic defects in liquid pharmaceutical preparations. Utilizing a multi-angle LED lighting system, high-resolution industrial cameras, and high-speed rotation-and-sudden-stop imaging technology, the machine performs fully automated inspections on ampoules, vials, pre-filled syringes, and oral liquid bottles. It detects minute foreign particles—such as glass shards, fibers, white spots, and black specks—as well as cosmetic defects on the bottle body. With inspection speeds ranging from 200 to 600 bottles per minute, it serves as a comprehensive replacement for traditional manual light inspection.

　　Key Advantages:

　　High-Efficiency, Precision Inspection: Employs a high-speed rotation followed by a sudden stop; the liquid's inertia causes foreign matter to move, while multi-angle, high-resolution cameras capture continuous images. This effectively detects particles and suspended matter as small as 50μm, ensuring complete inspection coverage with no blind spots.

　　Comprehensive Cosmetic Inspection: Integrates multiple high-resolution cameras and specific-wavelength light sources to achieve 360° imaging of the bottle body. It simultaneously detects various cosmetic defects—such as cracks, scratches, stains, skewed caps, insufficient fill levels, and burnt or foamy tips—offering multi-functional capabilities in a single unit.

　　Precision Rejection: Equipped with a high-speed pneumatic rejection mechanism, the system accurately ejects non-conforming products into the waste collection area within 0.1 seconds. This ensures complete separation of good and defective products, eliminating the risks of missed detections or false rejections.

　　Standardized Inspection Criteria: Features a vision inspection system based on grayscale comparison and dimensional measurement (utilizing fixed thresholds and feature extraction rather than AI self-learning). Inspection standards remain constant and controllable, eliminating errors caused by human fatigue or visual acuity differences, while inspection results are fully traceable through data.

　　Clean-Room Compatible Design: The machine features an SUS304 stainless steel frame and transparent protective doors. The inspection zone is sealed and dust-proof, meeting GMP clean-room requirements and allowing for direct integration into sterile filling production lines.

　　Ease of Operation: Utilizes a touchscreen HMI with built-in inspection parameter recipes for various product types. Recipes can be recalled with a single touch, keeping product changeover time under 10 minutes. Data Traceability and Reporting: The system automatically records data such as total inspection counts, pass counts, and categorized statistics on defects. It supports report exports and integration with enterprise production management systems, providing a comprehensive basis for inspection data traceability during GMP compliance audits.

　　Application Scenarios:

　　Widely applicable to the inspection of visible foreign matter and the quality control of transparent liquid formulations. This includes products in the pharmaceutical industry (such as liquid and lyophilized injections, large-volume infusions, eye drops, vaccines, and biological products) as well as in the personal care and food industries (such as serums, toners, mouthwashes, oral liquids, and health beverages). With its precise, efficient, and stable performance, the Guanshentai automatic pharmaceutical inspection machine helps pharmaceutical enterprises enhance their product quality assurance capabilities and meet domestic and international compliance standards, including GMP and FDA 21 CFR Part 11.

　　Technical Parameters:

　　Model Number: GST-SWYP001A

　　Applicable Scope: 1-2ml syringe liquid, ampoule injection;

　　Inspection Items: Visible foreign matter (glass shavings, metal shavings, silicone oil residue, fibers, white spots, white blocks), liquid level;

　　Inspection Speed: 450 (1±5%) pieces/minute;

　　Inspection Accuracy: ≥40 μm (adjustable);

　　Capacitance: 4.5 kW;

　　Voltage: AC 380 V, 50 Hz;

　　Workbench Height: 900 mm;

　　Overall Dimensions: 3600 x 1200 x 1800 mm;

　　Weight: 600 kg

　　Customized Support: Yes