Overview

　　The Guanshentai Reaction Cup Automatic Visual Inspection Machine is a specialized system designed for the automated inspection of surface defects and dimensional accuracy in precision medical and laboratory consumables, such as transparent reaction cups, cuvettes, and sample cups. Utilizing a multi-angle LED lighting system and high-resolution industrial camera imaging technology—combined with precision rotary positioning and pneumatic transport mechanisms—the machine performs comprehensive, automated checks for scratches, bubbles, cracks, stains, deformation, burrs, and critical dimensional deviations. With inspection speeds reaching 120–300 units per minute, it effectively replaces traditional manual visual inspection.

　　Key Advantages:

　　Multi-dimensional Surface Defect Detection: The equipment features a combination of top, bottom, and side lighting sources (including parallel, back, and coaxial light) to clearly reveal common defects in transparent materials—such as scratches, cracks, bubbles, inner-wall stains, silver streaks, and black spots. It offers a detection sensitivity of 0.05mm, enabling the precise identification of minute flaws. Additionally, it performs optical metrology to verify cup rim roundness, base flatness, and outer diameter (utilizing physical vision algorithms like edge detection and grayscale analysis rather than AI self-learning), achieving a dimensional accuracy of ±0.02mm to ensure product consistency.

　　Scratch-Resistant Flexible Transport System: Addressing the susceptibility of transparent reaction cups to scratches and fingerprints, the machine employs non-metallic flexible guide rails and pneumatic suction-cup positioning. All contact points are treated to prevent scratching, and the system avoids touching the optical surfaces of the cup body during inspection, ensuring the product remains pristine.

　　High-Speed In-Line Inspection: The system utilizes a rotary multi-station inspection platform where each cup undergoes 360° multi-angle imaging. Parallel processing across multiple inspection stations enables high-speed operation without compromising accuracy, perfectly matching the production cycle times of injection molding machines or assembly lines.

　　Automatic Defect Rejection: Equipped with a high-speed pneumatic rejection mechanism and separate collection channels for good and defective products, the machine automatically sorts defective items into a scrap area while neatly collecting qualified products into bins. This ensures complete separation of good and bad parts, eliminating the risk of mixed batches.

　　Data Traceability and Report Generation: The equipment automatically generates batch inspection reports and provides real-time statistics—including total counts, counts of good and defective units, and the proportion of various defect types—facilitating quality analysis and process improvement for production managers. Inspection data can be integrated with production management systems via standard communication interfaces, enabling traceable quality data management.

　　One-Touch Product Model Switching: Multiple product inspection parameter recipes (covering light source brightness, inspection zones, and pass/fail thresholds for different reaction cup specifications) can be saved via the touchscreen HMI. These can be recalled with a single touch during product changeovers, keeping setup time under 10 minutes.

　　Clean and Sealed Design: The machine features an SUS304 stainless steel frame and transparent protective covers. The inspection zone is sealed and dust-proof, allowing for operation in Class 100,000 cleanrooms and meeting environmental standards for medical device and IVD consumable production.

　　Application Scenarios: Suitable for the automated in-line visual inspection of appearance and dimensions for transparent injection-molded parts. Applications include the manufacture of IVD consumables (reaction cups, cuvettes, sample cups), laboratory transparent plastic consumables (centrifuge tubes, fluorescence cuvettes), and medical transparent packaging containers. With its efficient, precise, and non-destructive inspection capabilities, the Guanshentai reaction cup automatic visual inspection machine helps medical consumable manufacturers upgrade to full product quality inspection, meeting ISO13485 and FDA quality system requirements for 100% inspection of critical processes.

　　Equipment Details:

　　Model Number: GST-FYB001A

　　Sizes: L380cm*W340cm*H210cm

　　Weight: 1172kg

　　Power: 4KW

　　Production Capacity: 8,000 PCS/hour

　　Voltage: 380V

　　Core Components: Motor, CCD System

　　Customized Support: Yes