Overview

　　The Guanshentai ESR (Erythrocyte Sedimentation Rate) tube automatic assembly machine is specialized equipment designed for the fully automated assembly of clinical testing consumables—specifically ESR tubes. Integrating multiple processes such as automatic tube feeding, precision reagent dispensing, rubber stopper insertion, cap screwing, labeling, and in-line inspection, the system delivers one-stop automated production—transforming bulk components into finished ESR tubes. With a maximum throughput of 1,400 tubes per hour, it effectively replaces traditional manual assembly methods.

　　Key Advantages:

　　Integrated Multi-Process Workflow: The machine combines tube feeding, quantitative liquid dispensing (anticoagulant), automatic stopper insertion, capping, labeling, and inspection into a single unit. Efficient transfer between stations is achieved via a synchronous transfer mechanism, eliminating the need for multiple separate machines and significantly reducing cycle times.

　　Precision Assembly for Quality Assurance: Utilizing servo drives and high-precision positioning systems, the machine ensures the accurate installation of rubber stoppers, caps, and other components. This effectively prevents defects such as missing parts, misaligned stoppers, or incorrect assembly, resulting in high product consistency that meets medical consumable industry quality standards.

　　Comprehensive In-Line Inspection: Equipped with visual inspection and airtightness testing modules (based on photoelectric sensing and mechanical gauging principles, rather than AI self-learning), the system automatically identifies and rejects missing parts, misaligned stoppers, and defective products in real-time, ensuring a high pass rate for finished goods.

　　Clean and Compliant Design: The machine features a 304 stainless steel frame and allows for clean-room protective enclosures at critical stations. Designed with no sanitary dead zones, it complies with GMP and ISO 13485 standards for medical consumable manufacturing.

　　Ease of Operation and Maintenance: Controlled via PLC and a touchscreen HMI, the system offers intuitive parameter settings and stores multiple product recipes that can be recalled with a single click during changeovers. It includes a self-diagnostic function that provides real-time alerts for anomalies, simplifying maintenance.

　　Flexible Expansion and Integration: Featuring a modular design, the machine allows for functional expansion and can be integrated with automatic filling machines, labeling machines, and packaging machines to form a complete automated production line. Application Scenarios:

　　Suitable for large-scale, standardized assembly and production across sectors such as medical consumables (e.g., the assembly of disposable testing consumables like ESR tubes and vacuum blood collection tubes), in vitro diagnostic (IVD) consumables, and laboratory consumables. ESR tubes are primarily used for clinical erythrocyte sedimentation rate (ESR) testing, playing a vital role in the auxiliary diagnosis of conditions such as inflammation, infections, rheumatic diseases, and tumors. With its high-efficiency, precision, and clean automated performance, the Guanshentai automatic ESR tube assembly machine empowers IVD consumable manufacturers to upgrade their assembly processes through automation, effectively boosting production capacity and product quality.

　　Equipment Details:

　　Model Number: GST-XCG001A

　　Sizes: L180cm*W150cm*H190cm

　　Weight: 500kg

　　Power: 1KW

　　Production Capacity: 1,400 PCS/hour

　　Voltage: 220V/50Hz

　　Core Component: Motor

　　Customized Support: Yes