Overview

　　The Guanshentai Medical Nebulizer Filter Automatic Assembly Machine is an integrated system designed specifically for the precision assembly of medical nebulizer filter components. The equipment combines automatic feeding and cutting of filter membranes, automatic feeding and positioning of base and cover components, precision membrane assembly and pressing, sealing (via welding or bonding), in-line airtightness testing, and automatic unloading. The entire line achieves a one-stop, fully automated assembly process—transforming bulk parts into finished filter components—with a production rate of 800–1,500 units per hour, effectively replacing traditional manual assembly methods.

　　Key Advantages:

　　Precision Membrane Assembly: Utilizes a mechanism for the automatic unwinding, fixed-length cutting, and vacuum-assisted transfer of rolled filter membrane material. Cutting precision reaches ±0.1mm. A visual positioning system (based on mechanical hard stops and photoelectric edge detection, rather than AI self-learning) accurately places the membrane into the base housing's positioning slot, ensuring it is centered, flat, and free of wrinkles or misalignment.

　　Parallel Multi-Component Feeding: Equipped with independent feeding systems (vibratory bowls or hoppers) for base housings, covers, and filter membranes. Components are automatically sorted and conveyed to designated assembly stations, where multi-axis robotic arms and gripper mechanisms collaborate to perform precision pick-and-place and pressing operations without manual intervention.

　　Optional Sealing Methods (Welding/Bonding): Depending on material and process requirements, the machine can be configured for either ultrasonic welding or UV/hot-melt adhesive bonding. Parameters are adjustable and controllable, ensuring a secure, leak-proof seal for the filter components.

　　In-Line Airtightness Testing: Features an integrated airtightness testing module that performs 100% in-line seal integrity checks using the air pressure decay method. Defective units with leaks are automatically identified and diverted for rejection, guaranteeing the reliability of the finished products.

　　Anti-Static Cleanroom Design: The machine features an enclosed, dust-proof structure. Anti-static ion air bars are installed in the membrane transport and assembly zones to effectively eliminate static attraction and prevent dust contamination of the membranes and filter interiors, meeting the production standards for medical device cleanrooms.

　　Damage-Free Diaphragm Handling: Flexible suction nozzles and buffered positioning mechanisms are employed during the cutting and transfer of filter diaphragms to prevent surface scratches, indentations, or edge damage, thereby preserving the integrity of the filter membrane.

　　Multi-Specification Compatibility: By swapping out positioning jigs (for base housings and covers), diaphragm cutting dies, and welding horns, the system accommodates various specifications of nebulizer canister filters (e.g., pediatric and adult versions, or models with different capacities); changeover time is kept under 30 minutes.

　　User-Friendly Operation: The system features a PLC and touchscreen HMI for real-time monitoring of the entire production line. Critical parameters—such as welding/bonding settings and airtightness test thresholds—can be precisely configured and saved as multiple product recipes, allowing for one-touch recall during changeovers.

　　Application Scenarios:

　　Ideally suited for large-scale, standardized automated assembly in sectors such as medical device manufacturing (filters for medical nebulizer canisters, respiratory therapy consumables, and oxygen humidification bottles), home healthcare (nebulizer accessories), and filtration consumables. With its high-efficiency, precision, and clean automation capabilities, the Guanshentai Nebulizer Canister Filter Automatic Assembly Machine helps medical device manufacturers automate the assembly of filter components, ensuring reliable sealing and consistent product quality.

　　Equipment Details:

　　Model Number: GST-WHG001A

　　Sizes: L160cm*W160cm*H200cm

　　Weight: 1000kg

　　Power: 1.5KW

　　Production Capacity: 1800 PCS/hour

　　Voltage: 220V/50Hz

　　Core Components: Motor, CCD System

　　Customized Support: Yes