Overview

　　The Guanshentai Freezing tube Automated Production Line is a fully automated, integrated system designed specifically for the fields of biobanking, medical consumables, and laboratory supplies. Centered around a high-precision injection molding machine, the line integrates multiple modules—including automatic part extraction, precision assembly of vial bodies and caps, in-line airtightness testing, laser marking for traceability, automatic boxing and stacking, and intelligent packaging—to achieve end-to-end automated production, from raw material input to the final packaged product.

　　Key Advantages:

　　Integrated Design: Seamlessly combines five core processes—injection molding, extraction, assembly, testing, and packaging. This minimizes intermediate handling, reduces manual intervention and the risk of secondary contamination, and significantly boosts overall production efficiency and space utilization.

　　Precision Injection Molding: Features a servo-driven, high-speed injection unit combined with a closed-loop control system for mold temperature and pressure. This ensures consistent dimensional accuracy and uniform wall thickness for both vial bodies and caps, free from flash or burrs, meeting the requirements for long-term storage in liquid nitrogen vapor-phase environments (-196°C).

　　Intelligent Assembly and Testing: Integrates a high-precision automatic cap-tightening mechanism with adjustable torque control, ensuring a stable interference fit between the sealing ring and the vial opening. A multi-station airtightness tester performs high-pressure gas testing on every finished vial, effectively detecting micro-leaks and eliminating the risk of leakage.

　　Flexible Traceability Marking: Equipped with a flying laser marking system (utilizing vector graphic positioning and galvanometer scanning rather than AI self-learning), enabling real-time, in-line coding. It supports various formats—including 1D barcodes, QR codes, Data Matrix codes, and numeric serial numbers—to ensure full lifecycle traceability for each individual vial.

　　Clean-Room Grade Manufacturing: The entire line features an SUS304 stainless steel frame and transparent protective enclosures. With a sealed production zone meeting Class 100,000 cleanroom standards, it is suitable for production environments requiring strict cleanliness for biological samples and medical consumables.

　　Application Scenarios:

　　Biomedical: Mass production of high-quality Freezing tube for fields such as cell therapy, gene sequencing, vaccine development, and clinical diagnostics.

　　Laboratory Consumables: Meeting the demand for large-scale, standardized production of Freezing tube by universities, research institutes, and third-party testing agencies. Automated Biobanking: This turnkey production line meets the rigorous standards of large-scale biobanks regarding tube readability, sealing integrity, and low-temperature resistance.

　　Thanks to its fully automated operation and exceptional stability, the Guanshentai automated Freezing tube production line has become the ideal choice for numerous domestic medical consumables and life sciences companies seeking to upgrade their operations and achieve scaled production.

　　Technical parameters:

　　Equipment Model: GST-DCG100A

　　Freezing tube capacity: 1-50ml

　　Sizes: 3600*8 800*1800mm

　　Production Capacities: <2880 Pcs/hour 15ml: 50 Pcs/bag50ml: 25 Pcs/bag

　　Power (Output): 3KW

　　Customized Support: Yes