Overview

　　The Guanshentai Automatic Boxing Machine for Pipette Tips and Reaction Vessels is an integrated system designed to automatically arrange and box pipette tips and reaction vessels (such as PCR tubes, centrifuge tubes, and sample cups). Combining automatic feeding, sorting, matrix-style boxing, and automated box handling, the machine automates the entire process from bulk consumables to finished boxed products. With a production speed of 3,000–8,000 units per hour, it serves as a highly efficient alternative to traditional manual boxing methods.

　　Key Advantages:

　　High-Speed Matrix Boxing: Utilizing automatic sorting via vibratory bowls and servo-driven matrix suction cups or grippers, the system precisely inserts tips or vessels into box positioning holes according to preset matrix configurations (e.g., standard 8×12, 8×16, or 6×8 layouts). It achieves a positioning accuracy of ±0.1mm, ensuring neat, perfectly aligned placement without tilting.

　　Gentle Handling to Prevent Damage: The gripping mechanism employs flexible suction cups or soft grippers with scratch-resistant contact surfaces. This effectively prevents scratches on the inner walls, outer surfaces, and optical windows of the tips and vessels, thereby preserving their optical performance and pipetting accuracy.

　　Versatile Compatibility: A single unit supports the automatic boxing of various products, including pipette tips (10μL, 200μL, 1000μL, etc.) and reaction vessels (0.2mL, 1.5mL, 2.0mL PCR/centrifuge tubes). Rapid product switching is achieved by simply changing fixtures and tracks.

　　Automated Box Handling: Equipped with an automatic empty-box feeder and a finished-product discharge conveyor, the system handles box separation, positioning, and lid opening. After boxing, it automatically closes lids or stacks the finished products for output, eliminating the need for manual loading or unloading.

　　Material Shortage Detection and Automatic Rejection: Photoelectric sensors at each station enable alarms and shutdowns for material shortages, detect tilted or missing items, and trigger automatic re-insertion for empty slots. Defective products are automatically separated, ensuring that finished boxes contain no missing or inverted items.

　　Clean-room compatible design: The machine features an SUS304 stainless steel frame and transparent protective covers; conveying and contact components are made of anti-static materials, making it suitable for Class 100,000 clean rooms and production environments with anti-static requirements.

　　Accurate counting: Servo-driven precision counting ensures exact quantities per box, eliminating errors associated with manual counting (such as under- or over-filling) and allowing finished products to go directly to storage and sale.

　　User-friendly operation: Equipped with a PLC and touchscreen HMI, the system offers real-time monitoring of the entire line and intuitive parameter settings. It supports the storage of multiple product recipes for rapid changeovers, and general operators can master the machine with minimal training.

　　Applications:

　　Widely applicable to standardized boxing operations for life science consumables (e.g., boxed pipette tips and PCR 8-strip tubes), in vitro diagnostic (IVD) consumables (e.g., boxed reaction cups, sample cups, and dilution cups), and general laboratory or medical consumables. With its efficient, precise, and clean automated performance, the Guanshentai automatic boxing machine helps manufacturers of laboratory consumables automate their end-of-line packaging processes, effectively boosting packaging efficiency and product quality consistency.

　　Technical parameters:

　　Equipment Model: GST-XTJ102A

　　Pipette tip capacity: 1-1250μL

　　Sizes: L220*W200*H180(cm)

　　Production Capacities: 11000-12000 pcs/hour

　　Power (Output): 0.7KW

　　Customized Support: Yes