Overview

　　The Guanshentai Automatic Pipette Tip Filter Insertion and Box-Packing Machine is an integrated system designed specifically for the automated assembly of filters into pipette tips and their subsequent packaging. The equipment combines automatic tip feeding and sorting, automatic filter cutting and feeding, precision filter insertion, box arrangement, and lid closure/sealing. The entire line achieves fully automated production—transforming bulk tips and filter roll stock into finished, boxed products—at speeds of 2,000–6,000 units per hour, effectively replacing traditional manual filter insertion and boxing operations.

　　Key Advantages:

　　Precision Filter Insertion: Utilizing a high-precision cam indexer and a servo-driven press-fit system, the machine accurately inserts cut filters (fiber cotton or porous polyethylene) into the tips to a specified depth. The insertion depth tolerance is controlled within ±0.2 mm, ensuring consistent filter positioning without skewing or damaging the inner walls.

　　Scratch-Free Flexible Conveying: Tips are sorted via a vibratory bowl feeder and transported along flexible guide rails. Contact surfaces feature polished non-metallic materials to prevent scratching the inner or outer surfaces of the tips during transport, maintaining product finish quality.

　　Automatic Filter Cutting and Feeding: Equipped with mechanisms for automatic unwinding of filter roll stock, fixed-length cutting, and vacuum-based transfer. It ensures precise cutting dimensions and automatic waste recovery, eliminating the need for manual pre-cutting and reducing labor time for material preparation.

　　Precision Box Arrangement: A servo-driven robotic gripper arranges the assembled tips into a preset matrix (matching standard box specifications such as 8×12 or 8×16) and inserts them individually into the box's positioning holes. Insertion depth is consistent and the arrangement is neat, with no skewing or tilting.

　　Automatic Lid Closure and Sealing: Integrates mechanisms for automatic lid feeding and closure. The lid and box base are securely fastened through precision positioning and pressing, ensuring a tight fit without loose parts or warped edges, allowing the finished product to proceed directly to final packaging.

　　Missing-Component Detection and Automatic Rejection: Each workstation is equipped with fiber-optic or photoelectric sensors to trigger alarms and halt production upon detecting missing components, identify missing filters or misaligned tips, and automatically reject defective units, thereby ensuring a high finished-product pass rate.

　　Reliable Materials: Components that come into contact with the tips are treated with anti-static materials to prevent static-induced dust adhesion on the inner walls of the tips, meeting cleanroom production standards.

　　Flexible Production Switching: By swapping out tip feed tracks, filter cutting molds, and boxing grippers, the system accommodates various tip specifications (e.g., 10μL, 200μL, 1000μL) and box layout configurations; changeover time is kept under 30 minutes.

　　User-Friendly Operation: The system features a PLC and touchscreen HMI for real-time monitoring of the entire production line and intuitive parameter settings; a multi-recipe storage function facilitates rapid production switching.

　　Application Scenarios:

　　Widely applicable to large-scale, standardized assembly and boxing production in sectors such as life science consumables (pipette tips, automation workstation tips), in vitro diagnostic consumables (nucleic acid extraction tips, sample processing tips), and biopharmaceutical/laboratory consumables. With its efficient, precise, and clean automated performance, the Guanshentai Automatic Tip Filter-Insertion and Boxing Machine empowers manufacturers to upgrade to a fully automated, integrated production process—transforming bulk tips into boxed finished products.

　　Technical parameters:

　　Equipment Model: GST-XTJ100A

　　Pipette tip capacity: 1-1250μL

　　Sizes: L2600*W2600*H2200 mm

　　Production Capacities: 11000-12000 pcs/hour

　　Power (Output): 0.7KW

　　Customized Support: Yes