Overview

　　The Guanshentai Semi-Automatic Pipette Tip Filter Insertion and Boxing Machine is a specialized unit designed for inserting filters into pipette tips (universal and filtered types) and packaging the finished products. Integrating automatic filter feeding, precision insertion, press-fit verification, and automatic boxing, the machine requires operators only to load the tips and boxes; the system then automatically completes the insertion and packaging processes. With a production rate of 600–1,200 tips per hour, it effectively reduces the labor intensity and quality inconsistencies associated with manual assembly.

　　Key Advantages:

　　Precision Filter Insertion: Uses a vibratory bowl feeder for automatic alignment and a vacuum transfer mechanism to insert filters precisely to a predetermined depth within the tip cavity. Insertion depth tolerance is controlled within ±0.3mm, ensuring consistent filter positioning and stable filtration performance.

　　Flexible Compatibility: Compatible with a full range of pipette tip sizes (10μL, 20μL, 100μL, 200μL, 1000μL) and various filter materials (PP, PE) and colors. Quick changeovers are achieved by swapping molds and tracks, meeting diverse production needs.

　　Press-Fit Protection: The insertion mechanism utilizes servo-driven control and precision force regulation (managing pressure via mechanical stops and buffer springs). Adjustable insertion force prevents scratching or cracking of the tip's inner wall, ensuring product integrity.

　　Material Detection: Equipped with low-level alarms for the filter hopper and sensors to detect tip presence. The system prevents operation without filters or pressing without tips, eliminating defects caused by missing or skipped insertions.

　　Automatic Boxing: After filter insertion, a mechanical gripper or pusher mechanism neatly loads the finished tips into boxes according to a preset layout (single or multiple rows). The organized arrangement facilitates subsequent packaging and sterilization steps.

　　Hygienic Design: The machine features an SUS304 stainless steel body and transparent protective covers. Components in contact with the product are easy to clean and disinfect, meeting the standards for Class 100,000 cleanrooms and making it suitable for the production environments of medical and biological laboratory consumables.

　　Ease of Operation: Equipped with a PLC and touchscreen HMI, the system allows for intuitive setting of parameters such as production speed and filter insertion depth. General operators can run the machine independently after brief training, and a single operator can manage multiple units simultaneously.

　　Application Scenarios:

　　Widely applicable to the automatic filter insertion and finished-product boxing of biological laboratory consumables (filter pipette tips, standard pipette tips), in vitro diagnostic (IVD) consumables (nucleic acid extraction consumables, pipette tips for liquid handling workstations), and medical consumable packaging. With its precise, efficient, and hygienic assembly capabilities, the Guanshentai semi-automatic filter insertion and boxing machine helps manufacturers upgrade their downstream assembly and packaging processes to semi-automation, effectively reducing labor costs while ensuring consistent product quality.

　　Technical parameters:

　　Equipment Model: GST-XTJ103A

　　Sizes: 360*320*5250px

　　Tip capacity: 1-1250μL

　　Production Capacities: 1 box/minute 96 pcs/box

　　Power (Output): 1.5kw

　　Customized Support: Yes