Overview

　　The Guanshentai Dental Mirror Automatic Assembly Machine is specialized equipment designed for the fully automated, sterile assembly of disposable medical oral mirrors (dental mirrors). The system integrates automatic lens feeding, handle positioning, lens press-fitting/screwing, threaded fastening, finished product inspection, and unloading into a single unit, achieving a complete, one-stop automated assembly process from bulk components to finished mirrors.

　　Key Advantages:

　　High-Precision Assembly: Equipped with visual recognition and servo positioning systems (utilizing photoelectric sensing and image comparison principles rather than AI self-learning), the assembly precision reaches the ±0.05mm level, effectively ensuring concentricity between the lens and handle as well as visual consistency.

　　Damage-Free Flexible Clamping: Features a flexible clamping mechanism with silicone protective pads on the inner surfaces of the gripper jaws. These pads deform slightly during clamping, preventing scratches on the handle or lens breakage through gentle contact while increasing friction to prevent the mirror from slipping.

　　In-Line Quality Inspection: An integrated CCD visual inspection module monitors assembly torque, thread fastening depth, and lens bonding integrity in real-time. Defective products are automatically rejected, ensuring 100% product compliance upon leaving the factory.

　　High-Efficiency, Stable Output: Utilizes full servo drives and optimized pneumatic control. The assembly speed ranges from 30 to 100 units per minute, supporting continuous, stable 24-hour operation and significantly boosting production capacity.

　　Clean-Room Compatible Design: The machine features an enclosed structure with easy-to-clean/disinfect material contact zones. It is suitable for operation in Class 100,000 cleanrooms, meeting GMP hygiene standards for disposable medical devices as well as ISO 13485 and CE certification requirements.

　　Flexible Production Switching: A modular design allows for rapid changeovers between various product specifications—such as disposable, stainless steel, and plastic dental mirrors. Different models can be accommodated simply by swapping molds and tracks, meeting customized production needs.

　　User-Friendly Operation: Controlled via PLC and a touchscreen HMI, the system offers real-time status monitoring and intuitive parameter settings, allowing general operators to master the equipment after minimal training.

　　Application Scenarios:

　　This equipment is ideally suited for the large-scale, standardized assembly of dental instruments (such as disposable dental inspection mirrors, as well as stainless steel and plastic dental mirrors) and disposable medical consumables. With over a decade of deep expertise in medical device automation, Guanshentai’s automatic dental mirror assembly machine—distinguished by its stable performance, flexible customization capabilities, and comprehensive technical support—has been successfully deployed by numerous dental instrument manufacturers both domestically and internationally, making it a reliable choice for automation upgrades within the dental consumables manufacturing industry.

　　Technical parameters:

　　Model Number: GST-BC004

　　Sizes: L2232*W2122*H1800(mm)

　　Production Capacities: 150-200pcs/min

　　Power (Output): 3KW,220V

　　Weight:1000KG

　　Customized Support: Yes