Beer automatic filling machine introduction and application
Beer automatic filling machine is a kind of automatic filling equipment specialized in beer production. The main function of this equipment is to accurately and quickly inject the finished brewed beer into glass bottles or aluminum cans, and seal and label them to complete the commercialization process. The application of automatic filling machine can not only greatly improve the production efficiency, but also ensure the hygiene and quality of the product, which is suitable for the large-scale production needs of the brewery. This article will introduce the working principle of automatic beer filling machine, features, advantages and its practical application in beer production.
First, the working principle of beer automatic filling machine
The working principle of the automatic beer filling machine is through the pressure filling method, the beer and other liquids under constant pressure into the container. Since the beer liquid contains carbon dioxide, the filling process requires avoiding air contact to prevent oxidation affecting the taste. The equipment generally includes the following main steps:
1. Cleaning and sterilizing: bottles or cans need to be cleaned and sterilized before filling to ensure the quality and hygiene of the product.
2. Quantitative filling: The filling machine ensures the consistency of the product by presetting the quantitative device to ensure the same amount of beer in each bottle or can.
3. Capping and Pressurization: After the filling is completed, the automated system will carry out the capping operation, and at the same time use CO₂ to pressurize the seal to prevent oxygen from entering.
4. Labeling and packaging: some of the equipment also has an automatic labeling function, which can automatically label and package the product, so that it is convenient for the product to enter the logistics directly.
Second, the main features of automatic beer filling machine
1. Efficient and stable production efficiency: automatic filling speed can reach hundreds of bottles per minute, to meet the needs of modern mass production.
2. High filling precision: the accuracy of the filling machine can be controlled within the error range of ± 1%, to ensure that the capacity of each bottle of beer is consistent.
3. Fully closed filling: adopting closed filling method can effectively avoid external pollution and improve the hygiene level of beer.
4. High degree of automation: filling, capping, labeling, packaging and other links have been automated, significantly reducing the need for labor.
Third, the advantages of automatic beer filling machine
1. Improve production efficiency: automatic filling equipment greatly improves production efficiency, enabling enterprises to complete the production of a large number of products in a short period of time.
2. Ensure product quality: beer automatic filling machine adopts advanced sealing system and constant temperature and pressure filling technology, avoiding the entry of air and impurities, thus ensuring the quality of beer.
3. Reduce labor cost: the automatic filling equipment reduces the dependence on manual operation, saves labor cost, and also reduces the risk of human error.
4. Strong adaptability: It can be adjusted according to different bottle types and capacities of beer packaging, and flexibly apply to the needs of products of various specifications.
Fourth, the practical application of automatic beer filling machine
In the beer production process, automatic filling machine is usually equipped at the end of the production line, responsible for completing the finished product filling. Especially in the peak demand for beer, the efficiency of the automatic filling machine advantage is more obvious. Many breweries use fully automated assembly lines that include not only filling equipment, but also sterilizing equipment, testing equipment and packaging equipment, realizing the whole process automation of beer from production to packaging.
In the future, with the advancement of technology, the automatic beer filling machine will be more intelligent, with more quality inspection functions. For example, the CO₂ concentration, dissolved oxygen, etc. of each bottle of beer will be detected through online sensor technology to ensure that each batch of beer is consistent in taste. In addition, energy saving and environmental protection will become the design focus of the new generation of equipment to reduce energy consumption and wastewater discharge during the production process, in line with the development trend of green production.
Beer automatic filling machine is an indispensable and important equipment for modern beer production, which meets the market's large demand for high-quality beer with its high efficiency, precision and labor-saving features. With the development of science and technology, the automatic filling machine will continue to evolve in the direction of smarter and more environmentally friendly, bringing more benefits to the brewery and at the same time, bringing consumers a better product experience.