Overview

　　Disposable syringe automatic assembly machines are high-end automated equipment designed specifically for the medical consumables sector. They are used to precisely assemble syringe components (such as syringe barrels, pistons, sealing stoppers, and needle connectors) through mechanical automation. These machines are typically integrated into fully automated syringe production lines, working in conjunction with filling, sealing, and inspection modules.

　　Automatic loading and sorting: Vibrating plates, hoppers, or feeders automatically sort and direct syringe components, providing a stable supply of material to the assembly station.

　　Precise alignment and plug-in: Mechanical fixtures, guide rails, and vision or photoelectric positioning systems enable precise alignment and plug-in between components, ensuring assembly accuracy.

　　Automatic press-fit/spinning/insert assembly: Depending on the structure of different syringe specifications, the machine can assemble components using press-fit, thread spinning, or insert assembly.

　　Inline inspection and rejection: Equipped with modules such as visual inspection, torque detection, and leak testing, these machines identify assembly defects (such as misaligned components, poor seals, and misalignment) in real time and automatically reject defective products.

　　Intelligent Control System: Utilizing a PLC + HMI control platform, users can set assembly parameters, monitor equipment status, initiate alarms, and perform fault diagnosis via the touchscreen.

　　Modular Design and Flexible Switching: Each functional module (loading, assembly, inspection, and rejection) can be independently maintained and upgraded. By replacing fixtures or adjusting the program, it can accommodate syringes of varying sizes.

　　Clean Environment Compatibility: The machine body is primarily constructed of stainless steel or corrosion-resistant materials, offering a compact structure, no dead corners, and easy cleaning, meeting the cleanliness standards required for medical consumables production.

　　Significantly Improved Production Efficiency: Replacing manual assembly processes, achieving high-speed, continuous, and stable production operations.

　　Improved Product Consistency and Quality: Automated precision assembly reduces manual errors and improves product yield.

　　Reduced Labor Costs: Reduced manual operations and training costs are particularly significant for mass production.

　　Enhanced Line Integration: Seamless integration with syringe filling, sealing, labeling, and packaging equipment allows for a complete automated production line.

　　Technical parameters:

　　Model Number: GST-BC002

　　Output: 40-60 pcs/min(adjustable).

　　Loading accuracy: ±98% (according to the material distinction);.

　　Number of filling heads: 2 heads.

　　Qualified rate of finished products: ≥99%.

　　Power supply: 220V, 50Hz.

　　Power (Output): 3KW

　　Air pressure: 0.3Mpa～0.4Mpa.

　　Overall dimension: 3200*1200*1800.

　　Weight: about 1000KG.

　　Customized Support: Yes